Kai Zhi Cheng’s fourth-generation photovoltaic paving robot: Pioneering the intelligent transformation of PV construction with cutting-edge technology.

Driven by the “dual carbon” goals, the photovoltaic industry is experiencing explosive growth. However, the construction of outdoor photovoltaic power stations commonly faces challenges such as complex terrain, harsh environmental conditions, low labor efficiency, poor installation accuracy, and high construction costs. Shenzhen Kaizhicheng Intelligent Equipment Co., Ltd. (hereinafter referred to as “Kaizhicheng”) has been deeply engaged in the entire outdoor robotics value chain for more than a decade. Leveraging over a hundred independently developed intellectual property rights and extensive expertise in outdoor‑specific technologies, the company has created its fourth‑generation intelligent photovoltaic mounting robot, which… 3D Visual perception, AI With three core technologies—intelligent control and all‑terrain adaptability—the company is redefining standards for photovoltaic module installation, driving the solar‑energy industry’s comprehensive transition from traditional manual methods to automation, intelligence, and high efficiency. 2026 Nian Kaizhi Cheng spearheaded the drafting of the photovoltaic industry’s group standard, “Paving Robot.”

 

I. Corporate Strength: Deeply committed to outdoor robotics, setting the benchmark for intelligent photovoltaic equipment.

Kai Zhi Cheng was established in 2015 The company is a national high-tech enterprise and a Shenzhen “Specialized, Fine, Distinctive, and Innovative” enterprise. 2019 In [year], we established a production base in Hunan and built a “Shenzhen R&D”… + The industrial landscape of “Made in Hunan.” Nearly … of the company’s workforce are R&D personnel. 40% , focusing on independent research and development in core areas such as visual recognition algorithms, outdoor robot control, and structural design, 2018 Since entering the photovoltaic sector last year, the company has successively launched three major product lines—intelligent photovoltaic installation robots, intelligent photovoltaic cleaning and operation‑maintenance robots, and intelligent photovoltaic operation‑maintenance drones—providing comprehensive solutions for the construction of photovoltaic power plants. + An end-to-end intelligent operations and maintenance solution.

 

Leveraging a solid technological foundation and extensive experience in real-world outdoor applications, Kaizhicheng’s products have been successfully adapted to challenging terrains such as deserts, mountainous regions, gobi landscapes, and high-altitude environments. The company has established long-term partnerships with numerous large-scale power plants and energy groups across China, emerging as a leading force in the field of intelligent outdoor photovoltaic equipment.

 

II. Core Product: The Fourth-Generation Photovoltaic Paving Robot, Unlocking a New Paradigm in Paving

Kai Zhi Cheng’s fourth-generation photovoltaic paving robot (representative model) PIV_2.0FD ) is an intelligent device specially designed for outdoor photovoltaic applications, integrating a self-developed high-precision outdoor system. 3D Camera, AI Five core modules—path-planning system, high‑payload robotic arm, robust off‑road chassis, and four‑directional leveling mechanism—overcome the challenges of conventional paving, enabling single‑machine operation in a single day. 820 Number of installations per block, average efficiency 600 block / Taiwan / Heaven, with installation accuracy reaching the millimeter level, significantly reduces construction costs.

 

(1) PIV_2.0FD Core Specifications and Basic Configuration

Power source: Diesel-powered, delivering robust performance and long-lasting endurance, ideal for outdoor applications without access to grid electricity.

Material-loading capacity: Dual-bin module design allows for the simultaneous storage of multiple photovoltaic panels, reducing the frequency of material replenishment and enhancing continuous-operation efficiency.

Autonomous Driving: Autonomous driving is not currently supported; however, it can be paired with a remote-control system to enable precise, human‑operated remote control, balancing flexibility with stability.

 

(II) Five Core Technologies Tackle Pain Points in Outdoor Paving

1.  In-house outdoor development 3D Visual System: Equipped with Kaizhicheng’s proprietary outdoor‑specific… 3D The camera is resilient to intense light, windblown sand, and temperature fluctuations, enabling rapid scanning of photovoltaic modules and mounting structures. It automatically identifies and precisely calculates the installation position and tilt angle of each solar panel, with a positioning error of less than… 2 millimeters, with a plate-feeding angle error of less than 0.5 Degree, providing precise guidance for the robotic arm.

2. AI Intelligent Path Planning and Collaborative Control of the Robotic Arm: Built-in AI Intelligent algorithms, combined with 3D Visual data enables real-time planning of travel paths and installation trajectories, precisely controlling the robot’s parking position and the manipulator’s movements. A high‑payload, long‑reach robotic arm can flexibly handle the entire process—from grasping photovoltaic panels to transporting and installing them—with each panel requiring only… 30 Seconds, with stable and efficient motion.

3.  Strong off-road chassis + Four-way leveling design: Featuring an all‑terrain off‑road chassis with exceptional hill‑climbing capability, it effortlessly handles challenging terrains such as mountains, rolling hills, and deserts. Equipped with a four‑way leveling mechanism, the unit automatically adjusts its body to maintain horizontal alignment on uneven surfaces, ensuring stable paving operations, eliminating tilt‑induced errors, and accommodating a wide range of non‑standard photovoltaic mounting systems.

4.   Sandstorm resistance and extreme temperature‑tolerance adaptation: The entire unit features an aging‑resistant, corrosion‑proof, and dust‑tight sealed design; its core components have undergone rigorous testing under high and low temperatures as well as in sandstorm conditions, enabling it to… -30 °C to 60 °C   Under conditions of extreme temperatures, strong winds and sand, and high altitudes 24 Continuous, stable operation over extended periods addresses the industry’s longstanding challenge of high equipment failure rates in harsh outdoor environments.

5.   Modular design for versatile applications: Featuring a modular architecture, the system can be flexibly configured to accommodate various photovoltaic panel specifications, mounting types (fixed mounts, single-axis trackers), and site conditions. In addition to standard installation capabilities, it can be expanded with modules for automated material feeding, module inspection, data transmission, and more, meeting the customized requirements of PV power plants across different scales and operating environments.

 

III. Product Advantages: A Triple Breakthrough in Efficiency, Precision, and Cost, Empowering the Upgrading of the Photovoltaic Industry

   (1) Ultra-high operational efficiency, shortening the project timeline.

Traditional manual paving requires 7 Team collaboration, with an average of approximately ... installations per day. 150 blocks, and is heavily influenced by physical strength and weather conditions; Kai Zhi Cheng’s fourth-generation photovoltaic paving robot achieves a single‑machine output of 820 Number of installations per block, average efficiency 600 block / Taiwan / Heaven, only needs 1 Human remote operation +4 With human assistance, the original can be completed. 7 Human workload is significantly reduced, labor input is cut, and the project construction timeline is shortened. 30% The above  

 

   (2) Millimeter-level installation accuracy ensures the power plant’s generation efficiency.

Artificial installation often leads to issues such as component misalignment, angular deviations, and edge height differences, which can compromise the photovoltaic panels’ light‑receiving efficiency and service life. The Kaizhicheng photovoltaic installation robot, leveraging… 3D Vision and AI Control enables millimeter‑level precision in module placement, ensures high installation consistency, and effectively boosts the overall power generation efficiency of photovoltaic plants while reducing long‑term operation and maintenance costs.

 

   (3) Full‑scene compatibility, overcoming construction challenges in complex terrains.

Whether it’s the scorching heat and sandstorms of deserts and gobi landscapes, the rugged terrain of mountains and hills, the low temperatures and oxygen deficiency at high altitudes, or large-scale centralized power plants, Kaizhicheng’s fourth-generation photovoltaic mounting robot can, thanks to its robust off-road chassis, four-way leveling capability, and adaptability to extreme environments, perform installation tasks with stability and efficiency, thereby overcoming the traditional constraints imposed by terrain and environmental conditions.

 

   (4) Significant cost reduction and efficiency gains have enhanced the project’s economic performance.

From a construction cost perspective, robotic paving can reduce 50% These labor‑cost savings also mitigate the safety risks associated with high‑altitude work and reduce losses from accidents. From a long‑term perspective, precision installation boosts power generation efficiency, while streamlined operations shorten the project timeline, enabling photovoltaic plants to connect to the grid and begin generating electricity sooner, thereby significantly enhancing the overall economic returns of the project.

 

IV. Future Outlook: Driving Photovoltaic Intelligence Through Technological Innovation to Support Global Green Energy Development

As an innovator and leader in the field of outdoor robotics, Kaizhicheng consistently places technological innovation at its core and customer needs at the forefront, continuously upgrading its photovoltaic smart equipment and refining its terrestrial solutions. + An integrated aerial operations and maintenance solution. Looking ahead, the company will further refine technologies such as autonomous driving, multi‑drone collaboration, and remote O&M, launching a broader portfolio of smart products tailored to the global photovoltaic market. Leveraging its robust capabilities in intelligent manufacturing, the company will drive the automation and digitalization of the PV industry, delivering reliable PV plant construction and operation‑and‑maintenance services to customers worldwide, thereby supporting the achievement of the “dual carbon” goals and the sustainable development of green energy.